Transforming inventory data into actionable insights for smarter electrical conductor production.
The Enerwire Smart Warehouse System is a web platform that delivers real-time inventory control for electrical conductor manufacturing. It includes modules for receipts and issues, segment rework, packaging/unit conversions, label and color control, advanced filters, and custom reports. By standardizing workflows and reducing data-entry errors, it improves lot- and label-level traceability and provides analytics for confident decisions—boosting operational efficiency and profitability.
- Category Smart Manufacturing
- Services : Tech innovation
- Clients : Enerwire
- Location : San Salvador
- Date : August 2025
Technologies Adopted
- Industrial IoT (IIoT)
- Edge Computing
- Cloud Computing & Big Data
- Advanced Analytics
- Interoperability & APIs
- Cybersecurity
Key Features & Functionality
- Comprehensive Movement Tracking: Integrates robust modules for the accurate registration of all inventory entries (inbound materials) and exits (outbound products or materials consumed in production).
- Specialized Material Management: Includes unique functionalities tailored for the industry, such as:
- Segment Retrace: Manages the precise tracking and allocation of conductor segments.
- Presentation Conversion: Handles the conversion of materials between different packaging or measurement units.
- Vignette and Color Control: Enables granular inventory tracking based on specific labels (vignettes) and product colors, crucial for quality and order fulfillment.
- Advanced Data Management: Offers powerful filtering capabilities for quick data retrieval and custom report generation, allowing administrators to extract specific insights.
Impact and Benefits
At Enerwire, we have implemented a Smart Warehouse inventory platform that provides real-time control and end-to-end traceability across our materials and finished goods. The solution enables live visualization and analysis of stock movements, allowing us to detect discrepancies, optimize unit/packaging conversions, and standardize workflows to reduce errors. By integrating barcode/QR-based identification, label and color controls, cloud analytics, and ERP-ready APIs with user-friendly dashboards, the system not only improves inventory accuracy and operational efficiency but also lowers stockouts, overstock, and reconciliation time. As a result, Enerwire ensures consistent, data-driven materials management while embracing Industry 4.0 practices and accelerating continuous improvement in warehouse and production logistics.
The system’s intuitive design and specialized features significantly optimize the workflow within the manufacturing operation. By centralizing and automating inventory processes, it:
- Reduces Errors: Minimizes manual data entry mistakes and discrepancies, leading to higher inventory accuracy.
- Enhances Traceability: Provides seamless, end-to-end traceability for every product, from raw material to finished good, crucial for quality control and compliance.
- Improves Decision-Making: Equips administrators with reliable, real-time data, enabling them to make informed decisions regarding production planning, procurement, and sales, ultimately boosting operational efficiency and profitability.
In essence, Enerwire Smart Warehouse System transforms traditional inventory management into a dynamic, data-driven process, ensuring that the right materials are available at the right time, in the right quantities, to support continuous and efficient electrical conductor production.